For greater confidence in established CNC processes
For simple CNC automation
Automation without major investment
Do you have an existing machine? Manual vises or clamping systems? A machine without connections for pneumatic or hydraulic lines? The CLAMPBOOSTER can handle all of this. It eliminates the need for complex, costly retrofitting of the machining center.
No reliance on highly complex systems with maximum efficiency
Industrial robot or cobot? Various vise manufacturers, power-assisted systems? Use of multiple vises in one machine? No problem for the CLAMPBOOSTER. Thanks to interchangeable accessories, it is compatible with almost all systems available on the market.
Exact precision and intuitive operation
1.95 kg? 10 x 10 cm? Yes, the torque of up to 100 Nm that the CLAMPBOOSTER can apply is enormous. It operates without stressing the robot, and locating pins in the vise eliminate torsional forces. The opening path of the vise can be precisely specified by programming the spindle rotations via software-based operating procedure .
Your Advantages
by using the CLAMPBOOSTER
Exact Precision
Pre-selectable torque and opening path
With the CLAMPBOOSTER, the opening path of the vise can be precisely adjusted by programming the spindle rotations. The required torque can be flexibly entered via the Central Unit.
Intuitive Operation
Simple control via a display
The software-based operating procedure allows control of the CLAMPBOOSTER via a touchscreen.
Easy Integration
No complicated and expensive investment
As an extension, existing robots can be easily upgraded with the CLAMPBOOSTER. Costly retrofitting on the machine side is not necessary.
Universal Application
Compatible with almost all vise systems available on the market
Thanks to interchangeable adapters, the CLAMPBOOSTER is compatible with many vise systems.
Workflow Enhancement
Simple expansion of existing machinery
The existing, proven workflow remains untouched and can be continued as usual.
Higher Efficiency
Increased production
Since the manual component is eliminated, workflows can be carried out around the clock, thus increasing production.
Exact Precision
Pre-selectable torque and opening path
With the CLAMPBOOSTER, the opening path of the vise can be precisely adjusted by programming the spindle rotations. The required torque can be flexibly entered via the Central Unit.
Intuitive Operation
Simple control via a display
The software-based operating procedure allows control of the CLAMPBOOSTER via a touchscreen.
Easy Integration
No complicated and expensive investment
As an extension, existing robots can be easily upgraded with the CLAMPBOOSTER. Costly retrofitting on the machine side is not necessary.
Universal Application
Compatible with almost all vise systems available on the market
Thanks to interchangeable adapters, the CLAMPBOOSTER is compatible with many vise systems.
Workflow Enhancement
Simple expansion of existing machinery
The existing, proven workflow remains untouched and can be continued as usual.
Higher Efficiency
Increased production
Since the manual component is eliminated, workflows can be carried out around the clock, thus increasing production.
Tighten your Business Future
The innovation for CNC robots
Our aspiration for automated CNC clamping technology:
Definitely screw it up. With the CLAMPBOOSTER. Patent protected.
Multiplies the possibilities of any CNC automation
The CLAMPBOOSTER multiplies the possibilities of any CNC robot automation. Direct installation for newly planned machining centers and uncomplicated expansion or retrofitting of existing machinery. No machine-side pre-equipping is necessary.
Avoids additional investment in existing CNC machines
The CLAMPBOOSTER avoids additional investments in the equipment of existing CNC machines. Costly retrofitting of the machines is not required.
Alternative for complicated and costly automation
The CLAMPBOOSTER is the alternative to complicated and costly automation of CNC machines or their vises. A conversion to automatic vise systems is not necessary.
Tighten your Business Goals
Higher efficiency in CNC manufacturing
Your robot can do more than just load and unload.
The CLAMPBOOSTER increases the efficiency of your CNC production and proves 100% effective in practice.
Promises easy integration into the workflow
The CLAMPBOOSTER promises easy integration into the workflow through simple programming in the robot's software-based operating procedure. Thanks to a self-explanatory input mask, no programming knowledge or robot know-how is required.
Universally applicable in all CNC production cycles
The CLAMPBOOSTER can be used universally in CNC production or manufacturing. Thanks to universal docking plates and spin sockets, it is compatible with many vise systems.
Guarantees secure clamping
The CLAMPBOOSTER guarantees secure clamping of the workpiece in the clamping system – with adjustable torque and high repeatability in the production cycle. Unique functionality meets impressive precision.
For new & existing automations
One technology – two application worlds
New automation cells (Greenfield)
- No pneumatic or hydraulic clamping systems necessary
- Reduced complexity in design and integration
- High-mix production with changing batch sizes
- Proven manual clamping devices are retained
Existing CNC machines (Brownfield)
- Automation without machine modification (3- & 5-axis)
- Use of existing vises
- Retention of existing processes and CE conformity
- Quick entry into automated manufacturing
Hybrid operation is possible in both application worlds; manual during the day, automated at night. CLAMPBOOSTER is therefore not a compromise – it is a conscious technological decision for long-term stable and scalable automation concepts.
FAQs about the CLAMPBOOSTER
How does the CLAMPBOOSTER work?
Docked directly to the vise, the CLAMPBOOSTER autonomously detects whether the vise in the machine is closed or open, thanks to integrated sensors. It reacts automatically by closing or opening the clamping device. No command from the robot is necessary. The CLAMPBOOSTER then communicates to the robot that the manufacturing process can continue.
How is the CLAMPBOOSTER operated?
The two parameters, tightening torque and opening path of the vise, are entered into the user interface.
Which interfaces does the CLAMPBOOSTER use to communicate with the robot?
The CLAMPBOOSTER supports common industrial Ethernet and fieldbus standards such as PROFINET, EtherNet/IP, EtherCAT, and Modbus TCP. This allows it to be flexibly integrated into PLC and robot systems and used in both closely networked and stand-alone automation concepts.
How long does it take to set up the CLAMPBOOSTER?
The CLAMPBOOSTER must be set up once for the vise.
To do this, the appropriate docking plate for the vise is screwed on (two screws on the front of the CLAMPBOOSTER), the matching spin socket is attached and secured with a pin. This takes no longer than approx. 15 minutes.
How is the CLAMPBOOSTER driven?
It features an electric drive.
Is the torque variable?
Yes, it is adjustable between 5 Nm and 100 Nm.
How is the torque absorbed?
The torque is transmitted directly to the vise via the docking plate and two locating pins. No force is transmitted to the robot arm.
What requirements must the vise meet?
Only two locating pins need to be set.
Is it possible to control the CLAMPBOOSTER via an external interface?
Integration of the control into the robot's HMI (Human Machine Interface) is possible.
Can a power-assisted vise also be clamped automatically?
Yes, our CLAMPBOOSTER is the only EOAT worldwide that can automatically clamp these technically demanding and valuable vises. This guarantees their use when deciding on CNC automation.
As an alternative to the normal manual vise, our development created the possibility of performing the complex clamping process of a high-pressure vise with its numerous force increases using the CLAMPBOOSTER. A simple selection in the CLAMPBOOSTER software causes the CLAMPBOOSTER to trigger the mechanism in the vise through its defined torque (rotational movement). Force setting and guide path are still programmed on the power-assisted vise.
Can the CLAMPBOOSTER also meet requirements for more complex workpiece clamping?
Yes, the CLAMPBOOSTER also handles complex workpiece clamping tasks, such as the use of multiple vises in the machine, the use of power-assisted vises, and the definition of different torques and/or different opening widths of the vise jaws.
How is remote maintenance performed?
The CLAMPBOOSTER must be connected to the network (LAN or WLAN). Access by our After-Sales Service is only possible after approval by the customer.
What does our After-Sales Service include?
Our After-Sales Service includes support for commissioning the CLAMPBOOSTER and for performing software updates.
Has your question not been answered yet?
If your question has not yet appeared, we are happy to assist you personally!
A product of idee-werk
The CLAMPBOOSTER is the result of practical industry know-how on multiple levels: it is the result of forward-looking planning regarding the requirements of Industry 4.0, an elaborate development process, and high-quality production.
We at idee-werk stand for innovative automation solutions for CNC production. We develop smart solutions for every industry. We advise, develop, and design individual components, assemblies, and complex machines.